260 kW Electrical Hot Air Blower
Introduction: A Ground?breaking Innovation in Cement Industry
We are excited to announce a remarkable achievement by
Mahesh Fabricators, also known as
Mahesh Blowers – the design and manufacturing of India’s 1st
ever 260 kW industrial electrical
hot air blower. This cutting?edge solution has been
specifically engineered for cement ball mill
grinding units, catering to India's No.
1 cement company –
ULTRATECH CEMENT.
The Challenge: Moisture Issues in Cement Grinding Units
During monsoon and winter seasons, cement plants face
moisture?related challenges that
significantly impact production efficiency. Excess moisture
in raw materials reduces the grinding
efficiency, affecting the final product quality and leadingto production losses.
To address this problem, Mahesh Fabricators designed and
manufactured a 260 kW electrical hot
air blower tailored for cement ball mill applications.
Customized Solution for Cement Ball Mill
·
Application: Cement Ball Mill Grinding Unit
·
Ball Mill Size: 15 meters length × 5 meters
diameter
·
Required Temperature: 150°C outlet temperature
·
High Airflow Performance: Ensures uniform and
consistent drying
· Power: 260 kW electrical heating capacity
Customized Solution for Cement Ball Mill Applications
Our 260 kW hot air blower is meticulously designed to meet
the demanding requirements of
cement ball mill grinding units. The technicalspecifications and design features include:
Application:
·
Designed for cement ball mills used in cement
grinding units.
· Suitable for large?scale cement plants with high moisture content challenges.
Ball Mill Specifications:
·
Length: 15 meters
·
Diameter: 5 meters
·
Capacity: Capable of drying raw materials
efficiently across the entire mill.
Heating Capacity:
·
Power Output: 260 kW electrical heating capacity.
·
Outlet Temperature: Achieves 150°C to effectively remove moisture.
·
Inlet Temperature: Ambient temperature during humid seasons.
High Airflow Performance:
·
Airflow Rate: Optimized to ensure uniform and consistent drying.
· Pressure: Designed to maintain stable airflow across the entire mill length.
Key Benefits for Cement Plants
By deploying Mahesh Fabricators' 260 kW hot air blower, cement grinding units experience
several significant benefits:
1. Efficient Moisture Removal
·
Eliminates excess moisture from raw materials during monsoon and winter seasons.
·
Prevents raw material clumping, ensuring smooth and efficient grinding.
·
Enhances the flow ability of raw feed, reducing processing time.
2. Improved Production Efficiency
·
Enhances grinding efficiency by reducing material stickiness.
·
Increases throughput, enabling higher production output.
·
Reduces material downtime caused by moisture?related blockages.
3. Consistent Cement Quality
·
Maintains consistent drying temperatures, ensuring uniform quality.
·
Prevents variations in cement strength due to uneven moisture levels.
·
Helps achieve standardized cement quality across batches.
4. Energy?Efficient and Cost?Effective
· Optimized for maximum heat output with minimum energy consumption.
·
Lowers fuel costs by using electrical power efficiently.
· Reduces the need for additional drying systems, saving operational expenses.
Why Choose Mahesh Fabricators’ 260 kW Hot Air Blower?
1 Pioneering Innovation in India
·
India’s 1st?ever 260 kW electrical hot air blower, setting a new benchmark in the cement industry.
·
Proven application at ULTRATECH CEMENT, India’s largest cement manufacturer.
2. Custom Engineering Expertise
· Designed specifically for cement ball mills, offering tailored solutions for moisture removal.
·
Expertise in manufacturing industrial?grade hot air blowers for heavy?duty applications.
3. High?Quality Construction
·
Durable construction with premium?grade materials.
·Engineered for 24/7 continuous operation, ensuring reliability during critical production periods.
Technical Specifications of the 260 kW Electrical Hot Air Blower
General Specifications:
·
Power: 260 kW
·
Voltage: 415V, 3?phase
·
Frequency: 50 Hz
·
Airflow Rate: 12,000 CMH
·
Static Pressure: 300 mmWC
Temperature Control:
·
Inlet Temperature: Ambient
·
Outlet Temperature: 150°C
·
Heating Elements: U?type tubular heaters (1 kW each x 260 nos)
· Control System: Automatic temperature control panel with cutoff protection.
Blower Components:
·
Fan Impeller: Precision? balanced for optimal airflow.
·
Motor: 40 HP, Crompton Greaves make, foot? mounted.
·
Pulley: 10 ?inch, 5?groove C? section, heavy? duty.
·
V? Belts: High? performance, heat? resistant belts.
· Bearing: SKF make, CI pedestal block, 6312 ball bearing.
Industries Benefiting from Our 260 kW Hot Air Blower
1.
Cement Plants
· For cement ball mill grinding units, ensuring consistent drying and production efficienc.
·
Suitable for large scale cement manufacturing plants.
2.
Chemical and Process Plants
·
Effective in chemical processing units for material drying.
· Ideal for powdered and granular materials prone to moisture absorption.
3. Steel and Metal Industries
·
Used for metal preheating and drying applications.
· Enhances production efficiency in steel processing plants.
Frequently Asked Questions (FAQs)
1.
What makes Mahesh Fabricators’ 260 kW hot air blower unique?
Our 260 kW electrical hot air blower is the first of its kind in India, specifically designed for cement ball mill grinding units. It offers higher airflow, precise temperature control, and superior moisture removal capabilities.
2.
What is the ideal application for this blower?
It is ideal for cement grinding units that face moisture
related challenges during monsoon and winter seasons. It ensures efficient drying of raw materials, boosting production and quality.
3.
Can this blower be customized for other industries?
Yes, Mahesh Fabricators offers customized solutions tailored to specific industrial applications, including food processing, chemical plants, and foundries.
4.
How energy efficient is the 260 kW blower?
Our blower is designed for optimized energy consumption, delivering maximum heat output while minimizing power usage, resulting in lower operational costs.
5.
What is the maintenance requirement?
The 260 kW blower requires minimal maintenance, making it highly cost?effective and reliable for continuous industrial operations.
6.
How can I order or inquire about this blower?
You can contact Mahesh Fabricators directly through phone, email, or visit our website for more details and to place an inquiry.
Contact Mahesh Fabricators for Your Hot Air Blower Needs
If you are experiencing moisturerelated production issues in your cement grinding unit, Mahesh Fabricators offers a proven and reliable solution. Our 260 kW electrical hot air blower is engineered to deliver efficient drying performance with superior energy efficiency.
Contact us today to discuss your requirements and explore how our customized hot air blower solutions can optimize your plant’s productivity and cement quality.
About Mahesh Fabricators
Mahesh Fabricators is a leading manufacturer and exporter of industrial hot air blowers, centrifugal blowers, axial flow fans, dust collectors, and fume exhaust systems. With over 22
years of expertise, we deliver customized solutions for cement, steel, chemical, and process
industries.
Experience the power of innovation with Mahesh Fabricators – your trusted partner in
industrial heating and drying solutions.
Key Benefits for Cement Plants
· Efficient Moisture Removal: Reduces moisture content in raw materials during humid seasons.
·
Enhanced Production: Improves grinding efficiency, boosting production output.
·
Consistent Quality: Ensures uniform drying for better cement quality.
· EnergyEfficient: Optimized power usage with maximum heat output.
Contact Us for Your Cement Grinding Unit Needs
If you operate a cement grinding unit and are facing moisture
related production issues, Mahesh Fabricators offers a proven and reliable solution with our 260 kW electrical hot air blower.
Reach out to us today for customized solutions and expert support. Let us help you enhance productivity and quality in your cement plant
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