Rotary Kiln Cooling Fans are high-volume industrial fans specifically designed to cool the external surface (shell) of rotary kilns in cement, sponge iron (DRI), and lime production plants. These fans improve thermal efficiency, reduce refractory wear, and maintain the structural integrity of the kiln by controlling excessive shell temperatures.
Rotary kiln shells are exposed to high internal temperatures reaching up to 1,450°C. Without proper cooling, the outer shell and refractory lining deteriorate faster, leading to
When selecting a cooling fan, consider
Increases refractory lifespan
Minimizes unplanned shutdowns
Controls overheating
Enhances cooling in high-temperature zones
Reduces operational & maintenance costs
| SR.NO | Features | Details |
|---|---|---|
| 1. | Type | Axial Flow / Centrifugal Fan |
| 2. | Construction | Mild Steel / Stainless Steel / Galvanized Iron |
| 3. | Capacity | Up to 50,000 CMH |
| 4. | Fan Diameter | 12" to 36" |
| 5. | Air Velocity | Up to 30 m/s |
| 6. | Motor Power | 1 HP to 20 HP (3-phase) |
| 7. | Mounting | Trolley / Base-mounted / Adjustable |
| 8. | Blade Material | Aluminium / MS / FRP |
| 9. | Finish | Heat-Resistant Paint / Powder Coated |
| 10. | Operating Temperature | Up to 200°C |
| SR.NO | Model | Diameter (mm) | Air Volume (CMH) | Motor HP |
|---|---|---|---|---|
| 01 | MF-12 | 300 MM | 5000 | 1 HP |
| 02 | MF-16 | 400 MM | 8500 | 2 HP |
| 03 | MF-20 | 500 MM | 13000 | 3 HP |
| 04 | MF-24 | 600 MM | 18000 | 5 HP |
| 05 | MF-30 | 750 MM | 25000 | 7.5 HP |
| 06 | MF-36 | 900 MM | 36000 | 10 HP |
Custom sizes, voltages, and CFM output available on request.
| Sr.no | Key Features | Applications | Industries Served | Keywords to Target |
|---|---|---|---|---|
| 01 | High air velocity to cool kiln shell rapidly | Cooling Rotary Kiln Shells | Cement Plants | Kiln shell cooling fan manufacturers |
| 02 | Energy-efficient motors | Lowering kiln refractory temperature | Sponge Iron Plants | Cement kiln shell fan exporters |
| 03 | Heat-resistant coating | Enhancing kiln operational efficiency | Lime Kilns | Axial fan for kiln shell cooling |
| 04 | Easy to install and maintain | Preventing hot spots & overheating | Refractory Manufacturing Units | Kiln cooling system manufacturers |
Mahesh Fabricators is a trusted manufacturer and exporter of industrial cooling fans for rotary kilns. Our products are used in cement, sponge iron, and lime industries across Asia, Africa, Middle East, and Latin America We have exported to UAE, Saudi Arabia, Kenya, Nigeria, South Africa, Bangladesh, Nepal, Sri Lanka, Oman, Qatar, Indonesia, Ghana, Germany, UK, Poland, Spain, USA, Canada, Mexico, Australia, New Zealand more.
It reduces the temperature of the rotary kiln shell to prevent damage to the refractory lining and improve operational life.
The number depends on the kiln length, temperature profile, and cooling requirement. Typically, 4 to 10 fans are installed across the shell.
Yes, these fans are built with heat-resistant coatings and industrial-grade materials suitable for kiln environments.
Both options are available – portable trolley-mounted fans and fixed base-mounted fans.
Yes, we export our Kiln Shell Cooling Fans to over 25 countries including UAE, Saudi Arabia, Egypt, Kenya, Bangladesh, Vietnam, and more. All our products comply with international quality standards and export documentation.
We can export to most countries in Asia, Africa, the Middle East, Latin America, and Europe. We work with major freight forwarders and can ship from Indian ports like Mundra, Nhava Sheva (JNPT), and Chennai. Contact us with your destination for shipping details.
We provide a full export documentation package including Proforma Invoice, Commercial Invoice, Packing List, Certificate of Origin, Bill of Lading, and any country-specific documents if required (e.g., SASO, CE, etc.).
Our standard export lead time is 2–4 weeks depending on order quantity and customization. Shipping time varies by country. We’ll provide an estimated delivery date at the time of order confirmation.
Yes, we specialize in custom-built Kiln Shell Cooling Fans. We design them to fit your rotary kiln’s diameter, airflow requirement, and mounting setup. Share your plant layout and specs with us for a proposal.
